Has your Woodstar or Woodster Divar plunge saw been serving you for years and started to show signs of wear? A faulty switch, worn carbon brushes, a damaged base plate or a broken adjustment part does not necessarily mean that the entire saw needs replacing. On this type of machine, replacing the affected component is often enough to get it cutting properly again.

This category brings together spare parts for Woodstar and Woodster Divar plunge saws, particularly the Divar 45, Divar 55 and Divar 75, depending on the part reference. You can find carbon brushes, brush holders, switches, triggers, blade flanges, base plates, adjustment screws, bearings, shafts, electrical components and parts for the guide rail system.

Why repair a Woodstar Divar plunge saw?

A plunge saw is particularly useful for making straight, accurate cuts in panels, worktops and many other wooden workpieces. When you already own the guide rails and know your machine well, it would be a shame to replace the whole setup because of one worn component.

Over time, electrical components, adjustment parts and certain mechanical components naturally wear out. Motor carbon brushes are wear parts, the switch is operated every time the saw is used, and the mechanisms for adjusting cutting depth or bevel angle can also become damaged.

Before replacing the complete saw, it is therefore worth identifying the exact cause of the problem. Sometimes one small spare part is all that is needed to put a machine you have used for years back into service.

Parts for Woodstar and Woodster Divar 45, Divar 55 and Divar 75

The Woodstar and Woodster Divar 45, Divar 55 and Divar 75 plunge saws were sold in different versions. Several components may also be shared with certain Scheppach or Kity plunge saws, including the Scheppach PL55, CS55 and PL75 and the Kity 550 and 750.

This similarity between machines is useful when you need to find a replacement part several years after purchase. However, it does not mean that all parts are interchangeable: one reference may fit certain versions but not others.

Before ordering, always check the exact model, reference, serial number and manufacturing date of your saw whenever this information is available.

Carbon brushes, brush holders and electrical components

Motor carbon brushes are common wear parts in power tools. When badly worn, the machine may become difficult to start, cut out intermittently or run irregularly. When replacing them, it may also be necessary to check the brush holders and their springs.

The switch and trigger can also be replaced if faulty. Other electrical components, such as the capacitor, stator, armature or power cable, may be available for certain versions.

Always unplug the saw before carrying out any electrical work. If the source of the fault has not been clearly identified, proper diagnosis is recommended to avoid replacing several components unnecessarily.

Blade flanges, shaft and bearings

The blade is held and driven by several mechanical parts that need to remain in good condition. The inner and outer blade flanges, blade retaining screw, shaft and bearings should all be checked if play, vibration or unusual noise develops.

A worn bearing can become noisy or develop excessive play. A damaged flange or incorrectly secured blade can also affect the operation of the saw.

Whenever working around the blade, always make sure that the fitted parts correspond exactly to your machine version and follow the manufacturer's assembly instructions.

Base plate and cutting depth adjustment

The base plate of a plunge saw is essential for providing stable support on the workpiece or guide rail. A damaged base plate or one with excessive play can affect both ease of use and adjustment accuracy.

The depth adjustment screws and mechanisms allow the blade projection to be adapted to the thickness of the material. Bevel or angle adjustment components can also be replaced when worn or damaged.

A correctly adjusted plunge saw is more pleasant to use and, above all, makes it easier to achieve repeatable settings from one job to the next.

Guide rails and plunge saw accessories

One of the main advantages of a plunge saw is its use with a guide rail. The rail makes long straight cuts easier and allows the saw to be positioned accurately on the material.

Depending on your needs, you may find guide rails, connectors for joining several rails, glide strips, protective strips or anti-tip devices. These items can wear out or be lost even while the saw itself remains in perfect working order.

Replacing only the affected accessory allows you to keep your existing equipment without having to replace the entire guide system.

A fault does not necessarily mean the saw is beyond repair

A plunge saw that no longer starts can have several possible causes. The carbon brushes, switch, power cable, motor or another electrical component may be responsible. On the other hand, a saw that still runs but becomes noisy may require a bearing or mechanical component to be checked.

If the cutting depth no longer stays correctly set, the adjustment mechanism may be the first place to look. If the saw does not slide smoothly along its rail, the condition of the base plate, glide strips or guide rail itself should be examined.

A methodical approach often avoids replacing parts at random and helps identify the real source of the problem more quickly.

Identify your Woodstar Divar correctly before ordering

Woodstar and Woodster Divar saws share certain parts with machines sold under the Scheppach and Kity brands. This is useful for keeping these saws in service, but it also means that each part reference must be checked carefully.

Do not rely solely on the appearance of the part. Two almost identical components may have different mounting points, dimensions or electrical connections.

Always check the list of compatible machines shown on each product page. Where necessary, also compare the dimensions and references marked on your original part.

Maintain your plunge saw to extend its service life

Regular maintenance helps keep your plunge saw working properly. After use, remove accumulated sawdust from around the base plate, blade guard and dust extraction outlet. Also check the condition of the power cable and the various adjustment mechanisms.

The blade should be suitable for the material being cut and replaced when excessively worn. A blade in poor condition can increase the load on the motor and reduce cutting quality.

If you regularly use a guide rail, keep the contact surfaces clean and check the condition of the strips that allow the saw to slide smoothly.

Give your Woodstar plunge saw a second life

Woodstar Divar plunge saws have found their way into many DIY and woodworking workshops. Even when a model has been discontinued for years, that does not mean the machine has to be thrown away as soon as one component starts to wear.

Finding the correct spare part for a Woodstar or Woodster plunge saw can often extend the life of a familiar tool that you already know how to set up and use.

Take a few moments to identify your exact Divar model and the required part before ordering. A quick compatibility check can prevent a reference error and help you get your saw back into service quickly.